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  • Ask An Expert | United States | General Films

    We're large enough to tackle complex challenges, yet flexible enough to provide personalized service, on-time delivery and exceptional customer support. ASK AN EXPERT ASK A PACKAGING EXPERT Enter your email and question below. Our experts will answer your inquiry ASAP. SUBMIT Your Question Has Been Sent "Virtually everything we buy for our business seems to be more expensive these days. What can I do to hold down the cost of my plastic pallet covers and parts bags?" While we're all suffering pain at the gas pump, the rising cost of petroleum impacts us in many ways we don't even realize. Virtually everything from food to clothing to industrial equipment and supplies must be transported at a greater cost. Airlines are battling fuel costs, thus higher ticket prices and fewer flights. And the cost of anything made from petroleum-based raw materials ‐ like polyethylene film ‐ is going up. The good news is that there are a few ways you can manage your costs for industrial-grade film products. The first is to order film made from Industrial Packaging Grade (IPG) resins. General Films typically uses prime, certified resins to make our films. It's the best possible quality and is required for food packaging applications. For many industrial applications, however, we can use IPG resin which is often available at spot-market discounts. This material is still fully functional but has some characteristics that make it unacceptable for food, medical, or other critical applications. Using this resin enables us to reduce your costs by around 5% while maintaining the thickness and strength characteristics you desire. The resulting film is highly suitable for pallet top covers, barrel liners, or rolls of parts bags. Another strategy is to re-examine the requirements of your application. Let's say you've always specified a certain thickness of material for the strength and durability you require. Our technical experts can analyze your needs and, by using a different grade of material, may be able to satisfy your requirements with a thinner product that still gives you all of the performance characteristics you need. This method saves some of our customers about 10% in unit costs. Finally, you should be aware that some suppliers routinely reduce the thickness of their product by about 10%, which is still within accepted industry standards, and base your cost on the gross shipping weight. This combination of making a lighter product and basing the price on gross shipping weight may reduce your invoice cost by 5% - 10%. Although this is not our usual practice, we're happy to accommodate buyers if this method works to their advantage. "Can I use coextruded films in laminations or replace laminated film to lower packaging cost?" The quick answer is YES, and in two significant ways. The first way would be to substitute or replace coextruded barrier film in what was formerly a plain laminated structure without printing. The barrier need should be examined to match up the oxygen barrier requirement and whether the film needs to have nylon on the outside of the web for automatic FFS or in pouch making the conversion. If the OTR (Oxygen Transmission Rate) barrier can be attained and package optics is not a concern, then there can be significant cost savings by switching to a coextruded film to replace a lamination. The second way to save money is to use the barrier-coextruded film as the sealant layer in a lamination. For instance, NYLON or EVOH & Nylon, or some other possible barrier combinations, such as Nylon and, or HDPE (high-density polyethylene) for added moisture barrier, whatever the specific barrier requirement is needed in the finished lamination. But it is worth examining coextruded flexible films as a cost savings alternative. With the correct use of coex films and careful evaluation of the packaging equipment and barrier testing, these coex films can be a great way to offset the rising cost and uncertainty of material pricing fluctuations in today’s competitive marketplace. Contact: Tom Granata , submit a Start Your Solution form, or call 1.888.436.3456 today!

  • Custom Industrial Film Packaging Solutions | General Films

    Explore custom industrial film packaging from General Films—coextruded, shrink, pallet, and machine films designed for strength, flexibility, and performance in demanding applications. INDUSTRIAL FILM LAYING THE GROUNDWOR K IN INDUSTRIAL FILM PACKAGING Dependable Industrial Packaging for All Applications We're your source for tough, affordable industrial packaging that protects your products. General Films offers a wide range of custom films from economically priced material for non-FDA regulated applications, to a single layer and coextruded films for special uses. We make linear, a low-density film from 7" tubing to large pallet covers and sheeting and offer a wide range of custom colors as well as a broad assortment of bags on rolls or separated. Coextruded Film Products Some industrial packaging applications require the enhanced strength that only a coextruded film product provides. General Films uses multiple layers of different materials to greatly improve impact resistance and tear strength versus standard films or bags. And our Modified Atmosphere Packaging (MAP) films and bags are the perfect solutions for molding compounds, circuit boards, metal products, and other items that must be protected from environmental forces. Machine Films Made from prime resin, our machine films offer the ultimate flexibility. You can use centerfold films on most L-sealers, and our single wound sheeting is standardized for shrink wrappers. Mattress manufacturers benefit from several grades of machine wrap films. General Films machine films are perfect for use on vertical form/fill/seal equipment. Sheet Molding Compound Films Our SMC film is a coextruded nylon barrier film ideal for the most demanding paste and glass applications. Sizes range from 52”- to 66” in both clear and yellow tint. Peel seal and lock-up versions are available. Its toughness withstands any festooning application and its styrene barrier is perfect for the SMC maturation process. Furniture/Mattress Film and Bags Automated wrapping (compression, fold, and roll). Also includes mattress overwrap film and bags. Driving Home Value To Automotive Manufacturing There’s a lot that goes into making a car. And, if everything goes as it should, drivers will never see the parts we contribute to th e quality of their vehicles. That’s because the things we manufacture work behind the scenes to create optimum driving experiences. We make custom-engineered water shield and laminating films for fabrics and non-woven as well as noise attenuation components. Basically, our products help to protect sensitive electronics and decorative finishes from moisture, and combat road noise to make vehicle cabins more comfortable. OTHER INDUSTRIAL FILMS Performance Products Our packaging films can be formulated to meet rigorous requirements like automotive standard 302 or NFPA flame retardancy. Our antistatic films can meet military specifications or other static-resistant requirements. For sunlight exposure, UVI film provides a substantially longer use life. Light-sensitive products require our photo black film; impervious to sunlight. Many other performance attributes can be met with our ability to custom formulate various packaging films. Box and Barrel Liners Give us your requirements and we'll help size and specify liners for corrugated or drums. Because General Films is a custom resource, you'll get precisely the size and strength you need for your application. Top Sheets Available as individually cut or perforated on rolls, top sheets protect pallets from dirt and moisture. We can help you package your product for maximum durability. Shrink Bundling Films Custom-made to your specifications, our shrink bundling film provides an economical industrial packaging system. The high shrink force and contact clarity protect against in-transit damage, pilferage, and product tampering. Pallet Covers General Films produces dependable polyethylene pallet covers with excellent puncture resistance, so your products arrive safely at their destination. They're available inside seal, bottom seal, flat or gusseted bags so you get the best fit and most protection possible. Also available is a high-grade shrink version for tight product utilization and to reduce load shifting. Gaylord Bin Liners Gussetted or flat Gaylord liners to meet your requirements. One of the most important qualities we see in films is the ability to duplicate a run, and General Films consistently duplicates their runs. Whether it is a week, a month, or several years later, you know the quality and specs received the first time will be matched in subsequent runs. " " Denny Brashear, President, Vision Plastics Industrial Film Packaging Specifications Sheets FC-20/67 IS-100 IS-120 Duratuf 75 Duratuf 100 Duratuf 120 Duratuf 13 DOWNLOAD SPEC SHEETS Material Used LLDPE (Butene, hexene, octene, metallocene) LDPE (standard, shrink) EVA (clarity), IPG (Industrial Grade) blends the above materials of MDPE and HDPE. Availability Flat and gusseted tubing 7-120" Single wound sheeting 15-120" Center fold sheeting 7-120" Multi-fold capabilities Bags on rolls - both BS and SS; 18" lay flat, minimum Separated bags - bottom or side seal Thickness range - .001 - .010 mil Contact Scott Fuller , submit a Start A Solution form, or call 1.888.436.3456 today!

  • Submit RFQ | United States | General Films

    Create an online request for a project quote. General Films, Inc specializes in the manufacturing of custom Co-extruded film for the food processing industry, bag-in-box systems for fluid dairy's and Industrial packaging for the various markets we serve. RFQ SUBMIT YOUR RFQ Thanks for asking General Films to submit a proposal. Please fill out the form below and submit it along with the RFQ. We'll be back in touch very soon. Upload File Upload Documents (DOC,PDF,XLS) Max 5MB SUBMIT Your RFQ Has Been Sent

  • Moisture Resistant Film for Dry Mixes | General Films

    MAP Films. A leader in bag-in-box systems for soft serve ice cream and fluid milk, General Films supplies filling equipment with innovative design & attention to detail. MOISTURE RESISTANT FILM FOR DRY MIXES TITLE Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non proident, sunt in culpa qui officia deserunt mollit anim id est laborum.

  • Flexible Film Solutions for Food Packaging | General Films

    General Films specializes in flexible film solutions for various types of food packaging including cheese, fresh meat, frozen foods, cereal, produce and more. DRY MIXES OUTSTANDING MOISTURE BARRIER FILMS FOR DRY MIXES General Films manufactures custom-engineered VFFS film for the grain product category, where a moisture barrier is necessary. Whether that is cake mix, cereals, rice, or seasonings, General Films offers a high moisture barrier product that will keep your packaging fresh. With a blended HDPE coextruded film, let General Film provide you with a cost-effective offering and superior performance and value. When you ask me what I would tell others about General Films, I'd say they have good quality products, they listen to the customer, they help us solve problems, they react quickly, and their prices are fair. " " Craig Colonno, Purchasing Director & Ice Cream Mix Manager, Anderson Erickson Dairy Dry Mix Barrier Film Spec Sheets LB-725 Coextruded film with HDPE barrier, one sided sealing, VLDPE Metallocene sealant layer, high density polyethylene exterior ply & FDA approved. Applications Vertical form/fill/seal machines. Horizontal form/fill/seal machines. Moisture barrier packaging. T emperature use to 180˚ F. DOWNLOAD SPEC SHEETS > CLICK HERE to learn more about how our packaging solutions are suited to meet your processing needs.

  • Environment | United States | General Films

    Our environmentally conscious business efforts include reducing energy consumption by 40% by installing new low-metal light fixtures and motion-activated sensors throughout our facility, replacing inefficient windows, and reducing landfill waste through extensive reuse and recycling initiatives. RESPONSIBILITY DOING OUR PART We are committed to continual improvement in every aspect of our business. This includes finding ways to make our business and processes more efficient and less wasteful as part of our efforts to shrink our carbon footprint and do our part to protect the environment. We understand that we are part of a global community and, as such, do our best to implement intelligent, results-driven strategies that help ensure our corporate success as well as a brighter, more sustainable future for generations to come. Our environmentally conscious business efforts include reducing energy consumption by 40% by installing new low-metal light fixtures and motion-activated sensors throughout our facility, replacing inefficient windows, and reducing landfill waste through extensive reuse and recycling initiatives. In addition, through our extensive scrap recycling programs, we are able to minimize waste and repurpose materials with a resourceful and responsible approach.

  • Safety Data Sheets | United States | General Films

    In compliance with OSHA’s Hazard Communication Standard, General Films provides Safety Data Sheets (SDS) and Product Specification Information for all of the products we provide. LITERATURE / SAFETY DATA SHEETS SAFETY DATA SHEETS In compliance with OSHA’s Hazard Communication Standard revisions in 2012, General Films provides Safety Data Sheets (SDS) for all of the products we provide. Adobe Acrobat or similar software may be needed to view the PDFs. Industrial Packaging Safety Data Sheets Duratuf 75 Duratuf 100 Duratuf 120 Duratuf 130 FC – 20/67 IS – 100 IS – 120 Custom Coextruded Film Safety Data Sheets BG/2M CV/2M H2/BL LB-725 LB-730 PR-2/175 PV-40 PV-95 SM/2M

  • Leadership | United States | General Films

    The General Films management team has over 100 years of combined experience delivering innovative flexible film and packaging products that help our clients overcome their application challenges. Our managers believe in leading by example and take a hands-on approach that both our employees and our clients appreciate. LEADERSHIP Tim Weikert, President Tim is the second generation of Weikerts to run our company. He has worked in all aspects of the business for over three decades and oversees the development of corporate and product marketing strategies, and is involved in financial management. He has a BA in Marketing and a BS in Industrial Management. Mark Werhan, Plant Manager Mark brings over 25 years of leadership experience in plant management and operations specific to blown film and converting. He is well-versed in manufacturing systems implementation, Lean and Six Sigma methodologies, Team empowerment, workforce training and coaching, total quality management, and good manufacturing practices. As Plant Manager, Mark focuses on Extrusion and Converting departments overseeing their 24/7 operation. He has a BS degree in Chemical Engineering from Oklahoma State University. Rick Bornhorst, General Manager Bag-In-Box Rick started his packaging career with General Films in 1989 and brings over 33 years of experience back as General Manager, Bag-in-Box. In his role, Rick is responsible for sales, market strategy, product development, and supply chain management. He holds a BS in Business Administration from Miami University with a concentration in Industrial Management. Scott Fuller, Vice President Sales – Custom Films Scott brings to General Films over 30 years of commercial leadership experience in both domestic and international markets. He has spent most of his career successfully leading sales teams in flexible packaging and other consumable products, with extensive experience in protein, food and industrial markets. Scott has a track record of growth and finding solutions to customer challenges. He holds a degree in engineering from Syracuse University. Jarod Davies, Human Resources Director Jarod is an experienced HR leader with a strong manufacturing background at the plant and corporate level. He has extensive success in employee relations, compliance, performance management, and recruitment. Jarod is responsible for leading our people practices and driving key HR initiatives at General Films. He holds a BBA degree in Human Resource Management from the University of Toledo with a minor in Business Law. Additionally, Jarod is a Society of Human Resources Certified Professional (SHRM-CP). A TEAM APPROACH TO PACKAGING The General Films leadership team has the industry experience and technical expertise to develop and manufacture innovative, high-quality flexible film products and packaging solutions. Leading by example, our managers take a hands-on approach to encourage success for our employees and to deliver outstanding products and results for our customers.

  • Employee Spotlight | United States | General Films

    At General Films, we celebrate our most valuable assets – our employees. EMPLOYEE SPOTLIGHT EMPLOYEE SPOTLIGHT David Cathie-Atkins Day Shift Supervisor, Extrusion David grew up in the Phoenix, Arizona, area. He served in multiple branches of the US military, both active and reserve, for 11 years before transitioning to a federal & tribal law enforcement officer in Arizona. He then entered the private sector working at Abbott Nutrition for 10 years, starting in production and later elevated to production supervisor. While at Abbott, David was fortunate to see the country and experience different regions of the United States. One of the locations was Troy, Ohio, where he fell in love with the area and the people. Seizing the opportunity, David and his family moved to Troy in 2017 to work full-time at Abbott. Due to health reasons, David left Abbott and after a long recovery period, was ready to rejoin the workforce. Although he enjoyed large companies, he looked for an opportunity with a smaller and more intimate environment to work in. After doing a significant amount of research, David discovered General Films and the rest, as they say, is history. He brings the skills that he honed in the military and corporate America to GF, including discipline, leadership, people skills, and problem-solving, to name a few. David currently leads a team in the extrusion department. “I really like the challenge of the 2nd shift. We work more cohesively and independently, solving our own problems and navigating through challenges.” David states that many of the GF job requirements and skills are similar to Abbott's. However, the company environment at GF, the people, and the motivations are different. The company has an open and transparent environment while focusing on its people and customers. David sights a positive example of the company culture as the “Sunshine Committee,” which helps where and when necessary to make sure co-workers are taken care of in times of need. David is married and enjoys his growing family, which includes four sons, three daughters, ten grandchildren, and six great-grandchildren, including their newly arrived-first granddaughter. Together they enjoy the outdoors, including kayaking and rolling down the highway on their Harley. David is also a member of the Improved Order of the Red Men in Troy and is especially active in their Alzheimer's research. BACK

  • Employee Spotlight | United States | General Films

    At General Films, we celebrate our most valuable assets – our employees. EMPLOYEE SPOTLIGHT EMPLOYEE SPOTLIGHT Heather Falknor Converting Day Crew Heather’s caring nature seemed destined and well-suited to the culture at General Films. Her career background in elder care, in-home care, and retail management played to her strengths as a people person and one who loves to connect and give to others. Because of health reasons, Heather was out of the workforce for a few years. She started to actively ease back into work through a temp agency which included a position at General Films. That evolved into a full-time position at GF, which is fortunate not only for Heather but for General Films. Heather works on a day shift crew on the converting lines. What first struck Heather about GF is the company culture of family first. She and her shift mates produce bags for various end customers and markets. They have bonded and have become friends and family. “As soon as I started at General Films, I could feel the sense of family and that we take care of each other. That was important to me after not working for an extended period for health reasons. I just knew I was in the right place for me.” The best part is that they have each other’s backs. If someone is down or is experiencing issues, we rally around to support and encourage them. Whether it is one of the people on my shift, my supervisor, or senior management, I feel we always have each other’s backs. “The management team at General Films has been outstanding. They are very approachable; I never have to ask for anything because they are forward-thinking and proactively take care of my and our team’s needs.” During her days off, Heather enjoys spending time with her 15-year-old son. Her hobbies include arts & crafts and crocheting. But her true passion is collecting and nurturing indoor plants. Heather is thankful for the opportunity at General Films and looks forward to a long and happy career as a dedicated and grateful employee. BACK

  • Pack Expo Chicago RSVP | General Films

    Sorry, Can't Make It This Time Name Email Company SEND Hope To See You Next Time!

  • Associations/Certifications | United States | General Films

    With over 70 years of experience in flexible film packaging, expert design and applications specialists, and a history of meeting challenges that push the limits of technology, General Films has a unique body of knowledge to share with our customers. CHRISTMAS SPIRIT IN THE NEWS General Films, Inc. November 29, 2020 Christmas Spirit and Innovation Shine at the 2020 Christmas Event The General Films Christmas party is typically a time for our associates to gather and celebrate the holidays with a festive dinner. Due to the coronavirus, this annual tradition was reformatted to ensure everyone could stay safe, healthy, and socially distanced. The new format was initially planned as an outdoor gathering, like an old-fashioned Christmas Market, but the pandemic issues continued...which required us to change the event once again. This time, we created a Drive-thru experience, with several individual tents arranged around the GF facility for our associates and their families to enjoy. The Drive-thru included many stops with gift items, kettle corn, hot cocoa, a food truck, Santa, holiday lights, and more. GF employees, including the senior leadership team and the Sunshine Committee, staffed each tent. The event provided a great opportunity to individually thank our associates for their dedication to GF and express appreciation for their outstanding effort during such a challenging year. Although it was a different approach, we were pleased to continue our annual GF Christmas tradition - and It was a wonderful day to celebrate and enjoy the holiday season! BACK

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