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- Bag-In-Box Fillers | Bag-in-Box Systems from General Films
BAG-IN-BOX SYSTEMS LOW MAINTENANCE STAINLESS STEEL FILLERS To help increase your productivity and profitability, General Films offers three filler models with different levels of automation, speed, and fill capacity. Each unit exceeds all sanitary requirements, features all stainless-steel construction, and provides trouble-free, low-maintenance operation. We custom manufacture fillers for your unique application to precisely match the needs of your facility. Model 89 Web Bag-In-Box Filler Fills 8 to 9 five-gallon bags per minute depending on product supply. This filler was developed with easy expansion in mind. It will take you from a single or dual head filler system to a fully automatic system with little or no additional floor space required. It offers simple, easy-to-use controls with a clean design and all stainless-steel construction. You can adjust the unit in seconds to permit bag size changes from one-gallon through six-gallon capacities, mix, or dispenser. Available in a selection of standard layouts or we can customize to your specifications. Model 56 Double Head Semiautomatic Filler Fills 5 to 6 five-gallon bags per minute depending on product supply. Model 34 Single Head Semiautomatic Filler Fills 3 to 4 five-gallon bags per minute depending on product supply. These three models feature +/- 0.3% fill accuracy by a flow meter with the consistency of product pressure. The cabinets offer a NEMA 4 construction which includes a programmable controller, auto start, decap, recap, and eject. Adjustable to permit bag size changes in seconds, from one-gallon through six-gallon capacities. All units are CIP capable. General Films Bag-in-Box Model 89 Filler LEARN MORE ABOUT BAGS & FITMENTS Model 34 Bag-In-Box Filler Features +/-0.3% fill accuracy by a flow meter with the consistency of product pressure. Model 56 Bag-In-Box Filler Features +/-0.3% fill accuracy by a flow meter with the consistency of product pressure. MODEL 34 MODEL 56 MODEL 89 WEB Bag-In-Box Filler Specification Sheets DOWNLOAD SPEC SHEETS Model 89 Web Bag-In-Box Filler Features +/-0.3% fill accuracy by a flow meter with the consistency of product pressure. Contact Rick Bornhorst , submit a Start A Solution form, or call 1.888.436.3456 today!
- Employee Spotlight | United States | General Films
EMPLOYEE SPOTLIGHT EMPLOYEE SPOTLIGHT Heather Falknor Converting Day Crew Heather’s caring nature seemed destined and well-suited to the culture at General Films. Her career background in elder care, in-home care, and retail management played to her strengths as a people person and one who loves to connect and give to others. Because of health reasons, Heather was out of the workforce for a few years. She started to actively ease back into work through a temp agency which included a position at General Films. That evolved into a full-time position at GF, which is fortunate not only for Heather but for General Films. Heather works on a day shift crew on the converting lines. What first struck Heather about GF is the company culture of family first. She and her shift mates produce bags for various end customers and markets. They have bonded and have become friends and family. “As soon as I started at General Films, I could feel the sense of family and that we take care of each other. That was important to me after not working for an extended period for health reasons. I just knew I was in the right place for me.” The best part is that they have each other’s backs. If someone is down or is experiencing issues, we rally around to support and encourage them. Whether it is one of the people on my shift, my supervisor, or senior management, I feel we always have each other’s backs. “The management team at General Films has been outstanding. They are very approachable; I never have to ask for anything because they are forward-thinking and proactively take care of my and our team’s needs.” During her days off, Heather enjoys spending time with her 15-year-old son. Her hobbies include arts & crafts and crocheting. But her true passion is collecting and nurturing indoor plants. Heather is thankful for the opportunity at General Films and looks forward to a long and happy career as a dedicated and grateful employee. BACK
- Modified Atmosphere Packaging (MAP) for Fresh Chicken | General Films
POULTRY FRESH CHICKEN MODIFIED ATMOSPHERE PACKAGING (MAP) FOR FRESH CHICKEN ON VFFS MACHINES Customized 9 Layer Coextrusions offer the ability to custom design and manufacture packaging films. We can precisely provide the right solution for your food processing needs. Whether you are looking for unique barrier properties, transmission rates, excellent sealing, impact resistance, or other performance criteria, General Films delivers. Weak or poorly manufactured poultry bags can pose all kinds of problems for fresh chicken purveyors. Because the risk of illnesses associated with potential contamination from raw chicken purge is so great, just a few punctures, tears, or leaks can transform an entire shipment of product into waste and a sizeable return. Our custom-engineered pre-made Modified Atmosphere Packaging (MAP) poultry bags are made to securely pack fresh whole and or cut-ups and work to reduce leaks and lost profits. Also if your operation is running fresh or IQF on vertical form fill seal (VFFS) machines, our engineered multi-layered coextruded films provide unmatched product protection, enhanced process efficiency, and superior ROI through greater productivity, less waste, and more satisfied customers. Key Benefits for Fresh Chicken Include: Excellent physical properties, ranging from the sealant to impact strength, significant reduction in leaker rates Increased profitability through enhanced productivity Fewer rejects and increased customer satisfaction Higher impact strength, higher tensile strength, a substantially wide-ended heat seal window Approximately 50 percent stiffer than the traditional solution Significant throughput improvement allows for expanded production and a lower labor footprint Ideal for high-speed large-volume poultry packaging production > VFFS Machine < After making the switch, leaker rates greatly diminished . Overall profitability grew substantially through enhanced productivity, fewer product rejects, and increased customer satisfaction. " " Fresh Chicken Packaging Films Controlled Vacuum Packaging Film & Bags Our vacuum/dry pack poultry (CVP) bags extend the shelf life and appearance of whole birds, parts, or shelf-ready tray product protection. PV-40 (CVP Bags) (Fresh) The co-ex film with HDPE barrier and Metallocene sealant layer, FDA approved with uses up to 180 F, One-sided sealing, Available in bags or roll stock, Superior stiffness, excellent tear resistance, engineered to eliminate leakers. > DOWNLOAD SPEC SHEET BG/2M (Fresh) Coextruded 9-layer nylon film to reduce leaker rates. FDA approved with excellent puncture resistance and performance. Able to withstand higher seal bar temperatures to increase VFFS machine throughput. > DOWNLOAD SPEC SHEET VF2 (Fresh or IQF) Co-ex film with HDPE barrier where speed and throughput are desired. Can be used in fresh or IQF applications. Superior stiffness, Dart with very good tear and puncture resistance. > DOWNLOAD SPEC SHEET CUSTOMER FOCUS Stepping Up to the Plate Americans consume more chicken than any other consumer in the world. Per capita consumption of chicken is expected to total 96.5 lbs. this year and to increase to 97.8 lbs. in 2021, according to the National Chicken Council. > READ MORE > Dry Pack CVP Bags on a CVP Machine > > General Films Product on a VFFS Machine < > CLICK HERE to learn more about how our packaging solutions are suited to meeting your processing needs.
- Bag-In-Box Fillers | Bag-in-Box Systems from General Films
BAG-IN-BOX FILM BAG-IN-BOX SYSTEMS FOR FLUID DAIRY OPERATIONS A recognized leader in bag-in-box systems, General Films supplies bag filling equipment to North America's leading dairy companies and other customers who transport, store and dispense fluids. Innovative design, consistent quality, attention to detail, and strict compliance with all regulatory requirements make our bag-in-box systems a worry-free choice. Dispenser Bags Leak-free fluid bags start with a coextruded multi-layered film that provides exceptional pinhole resistance and secure seals. We make our own film and manufacture the bags, seals, and even the thermoplastic tubes for gravity flow dispensing in our own facility. So, you can be sure that the overall product quality and reliability of General Films fluid bags are consistent from one shipment to the next. Web Bags For increasing productivity and profitability, consider General Films web bags and web-filling equipment. These coextruded bags are made with all the same quality and care as our standard fluid and mix milk bags. Mix and Cream Bags All the advantages of General Films fluid milk bags, including pinhole-resistant, coextruded film, and leak-proof seals, are all made in our own facility and available with removable cap fittings for an easy pour or adapter nozzles to pump mix from bags. When you ask me what I would tell others about General Films, I'd say they have good quality products, they listen to the customer, they help us solve problems, they react quickly, and their prices are fair. " " Craig Colonno, Purchasing Director & Ice Cream Mix Manager, Anderson Erickson Dairy Bag-In-Box Fillers To help increase your productivity and profitability, General Films offers three filler models with different levels of automation, speed, and fill capacity. Each unit exceeds all sanitary requirements, features all stainless-steel construction, and provides trouble-free, low-maintenance operation. We custom manufacture fillers for your unique application to precisely match the needs of your facility. Model 89 Web Bag-In-Box Filler Fills 8 to 9 five-gallon bags per minute depending on product supply. This filler was developed with easy expansion in mind. It will take you from a single or dual head filler system to a fully automatic system with little or no additional floor space required. It offers simple, easy-to-use controls with a clean design and all stainless-steel construction. You can adjust the unit in seconds to permit bag size changes from one-gallon through six-gallon capacities, mix, or dispenser. Available in a selection of standard layouts or we can customize to your specifications. Model 56 Double Head Semiautomatic Filler Fills 5 to 6 five-gallon bags per minute depending on product supply. Model 34 Single Head Semiautomatic Filler Fills 3 to 4 five-gallon bags per minute depending on product supply. > Bag-In-Box Filler Model 89 < These three models feature +/- 0.3% fill accuracy by a flow meter with the consistency of product pressure. The cabinets offer a NEMA 4 construction which includes a programmable controller, auto start, decap, recap, and eject. Adjustable to permit bag size changes in seconds, from one-gallon through six-gallon capacities. All units are CIP capable. Blow Mold Bags/Shrink Bundling Films Blown bags and pack-off sheeting applications. Also includes shrink film for case bundling applications Model 34 Bag-In-Box Filler Features +/-0.3% fill accuracy by a flow meter with the consistency of product pressure. Model 56 Bag-In-Box Filler Features +/-0.3% fill accuracy by a flow meter with the consistency of product pressure. MODEL 34 MODEL 56 MODEL 89 WEB Bag-In-Box Filler Specification Sheets DOWNLOAD SPEC SHEETS Model 89 Web Bag-In-Box Filler Features +/-0.3% fill accuracy by a flow meter with the consistency of product pressure. Contact Rick Bornhorst , submit a Start A Solution form, or call 1.888.436.3456 today!
- Contact Us | United States | General Films
CONTACT US / IT General Films 645 South High Street Covington, Ohio 45318 Phone: 1.888.436.3456 Local: 1.937.473.2051 Fax: 937.473.2403 BACK TO CONTACT PAGE
- Apply For Credit | United States | General Films
APPLY FOR CREDIT APPLY FOR CREDIT Your order will be held until this form is returned with all the information provided. If your order cannot be shipped on open account, you will then be notified. General Films agrees to keep this information strictly confidential.
- Industrial Plastic Poly Film | Covington Ohio | General Films
A Flexible Approach To Packaging CUSTOM FILM PRODUCTS Barrier, Mono, and Co-ex Poly Films Made to Your Exact Specifications BAG-IN-BOX SYSTEMS Quality Packaging For Food And Dairy CO-EXTRUDED SMC BAGS & FITMENTS INDUSTRIAL FILM VFFS FILLERS " One of the most important qualities we see in films is the ability to duplicate a run, and General Films consistently duplicate their runs. Whether it's a week, a month, or several years later, you know the quality and specs received the first time will be matched in subsequent runs . " Denny Brashear, President - Vision Plastics MARKETS SERVED POULTRY FLUID DAIRY FOOD INDUSTRIAL HOME GOODS AUTOMOTIVE POULTRY OUR PROMISE TO YOU Accountability • Honesty • Passion • Family • Respect Family-owned since 1947, we manufacture the industry's leading flexible films for food processing and industrial markets with the passion and commitment to deliver the highest quality product with exceptional service that meets and exceeds your expectations. LEARN MORE ASSOCIATIONS
- Industrial Plastic Poly Film | Covington Ohio | General Films
A Flexible Approach To Packaging CUSTOM FILM PRODUCTS Barrier, Mono, and Co-ex Poly Films Made to Your Exact Specifications BAG-IN-BOX SYSTEMS Quality Packaging For Liquid Food And Dairy INDUSTRIAL FILMS SMC, Furniture, Other Industrial FOOD PACKAGING Chicken, Cheese, Dry Mixes, Other Foods GF BAG-IN-BOX Gain More Value with a Family-Owned Bag-in-Box Partner LEARN MORE OUR PROMISE TO YOU Accountability • Honesty • Passion • Family • Respect Family-owned since 1947, we manufacture the industry's leading flexible films for food processing and industrial markets with the passion and commitment to deliver the highest quality product with exceptional service that meets and exceeds your expectations. LEARN MORE MARKETS SERVED Industrial Films Food Packaging SMC FURNITURE OTHER INDUSTRIAL FRESH CHICKEN CHEESE DRY MIXES OTHER FOOD FLUID DA IRY " One of the most important qualities we see in films is the ability to duplicate a run, and General Films consistently duplicate their runs. Whether it's a week, a month, or several years later, you know the quality and specs received the first time will be matched in subsequent runs . " Denny Brashear, President - Vision Plastics FILM FOR YOUR PACKAGING MACHINES Custom Films For Your Product Application CONVERTING FILMS VFFS FILMS MAP FILMS ASSOCIATIONS
- SMC (sheet molding compound) & BMC (bulk molding compound) For Industrial Applications
SMC ENGINEERED FILMS FOR SHEET MOLDING COMPOUND CARRIER RELEASE APPLICATIONS General Films is equipped with technologically, advanced machinery, and proven processes to manufacture SMC carrier film which meets the critical needs of the sheet molding compound market. General Films is a custom manufacturer of flexible 9-layer coextruded film for the SMC (sheet molding compound) and BMC (bulk molding compound) markets. We start with only the best raw materials and resins for our products and maintain the highest levels of quality control throughout the manufacturing process to deliver a product that matches our customer’s exact specifications. We take pride in exceeding expectations. General Films SMC Features and Benefits Include Exceptional tensile strength with limited elongation Two-side seal structure with a low heat seal initiation temperature Low peel force sealant layer, for the consistent film releasing prior to molding Available in: Single wound sheeting in widths from 28” to 66” inches Thickness ranges from 0.95 to 4 mil. Clear and yellow tint General Films is equipped with technologically, advanced machinery, and proven processes to manufacture SMC carrier film. General Films SMC Carrier Film Supports Our Customer's Markets Including AEROSPACE HEALTHCARE PLUMBING / BATH FIXTURES CONSTRUCTION ENERGY MILITARY & DEFENSE TRANSPORATION Specific Applications Demanding electrical environments Corrosion-resistant needs Low-cost structural components Class A body panels Business equipment and cabinets Trucking components Personal watercraft and recreational vehicles Commercial structural components Plumbing and bathroom fixtures Automotive Packaging Film For Diverse Applications Our coextruded nylon SM2M carrier film is manufactured with consistency in mind; using high-grade nylon interior plies for added stiffness and styrene barrier using the highest level of quality in order to minimize/eliminate gels and carbons which can cause film tears when passing under the doctor box. SMC Carrier Film for Industry Applications SM/2M BG/2M DOWNLOAD SPEC SHEETS We Meet or Exceed Government Standards Third-party auditors regularly inspect General Films to ensure compliance with Good Manufacturing Practices and all applicable HAACP program requirements. What Is Sheet Molding Compound? Sheet Molding Compound (SMC) is a ready-to-mold glass-fiber reinforced polyester. SMC is used primarily in compression molding for diverse and demanding commercial and industrial markets such as automotive, construction, petrochemical, food & beverage, and recreational equipment. SMC is both a process and reinforced composite material. This is manufactured by dispersing long strands of chopped fiber, commonly on a bath of thermoset resin. The longer fibers in SMC result in better strength properties than standard Bulk Molding Compound products. What Are The Advantages of SMC? SMC benefits from a very high volume production ability Excellent part reproducibility Cost-effective as low labor requirements are needed for production Industry scrap is reduced substantially Products produced are much lighter than typical metal parts A higher level of flexibility than typical parts SMC can also be easily produced at a high volume as the molding process allows for a shorter production cycle The SMC Production Process Using a compression molding press, the paste reservoir dispenses a measured amount of specified resin paste onto a plastic carrier film. This carrier film passes underneath a chopper which cuts the fibers onto the surface. Once these have drifted through the depth of resin paste, another sheet is added on top, which sandwiches the glass. The sheets are compacted and then entered onto a take-up roll, that stores the product while it matures. Using consistent heat and pressure, the SMC evenly spreads to properly fill the mold and create complex parts that are lightweight, cost-effective, durable, and lightweight. READ MORE Contact Tom Granata , submit a Start A Solution form, or call 1.888.436.3456 today!
- Safety Data Sheets | United States | General Films
LITERATURE / SAFETY DATA SHEETS SAFETY DATA SHEETS In compliance with OSHA’s Hazard Communication Standard revisions in 2012, General Films provides Safety Data Sheets (SDS) for all of the products we provide. Adobe Acrobat or similar software may be needed to view the PDFs. Industrial Packaging Safety Data Sheets Duratuf 75 Duratuf 100 Duratuf 120 Duratuf 130 FC – 20/67 IS – 100 IS – 120 Custom Coextruded Film Safety Data Sheets BG/2M CV/2M H2/BL LB-725 LB-730 PR-2/175 PV-40 PV-95 SM/2M
- General Films: A Custom Manufacturer of Flexible Packaging Films
ABOUT GENERAL FILMS Anything But Ordinary If your flexible packaging film needs are anything but ordinary, you need an extraordinary supplier. For more than 70 years, General Films has delivered custom-designed, competitively-priced packaging that precisely matches customer requirements. We're large enough to tackle complex challenges yet flexible enough to provide personalized service, on-time delivery, and exceptional customer support. As a custom manufacturer of flexible film packaging, our product is much more than the film and film-based items we make. It's also our ability to analyze your specific needs and create a well-thought-out solution that meets your criteria and exceeds your expectations. > The General Films Experience General Films combines in-depth expertise and experience with advanced manufacturing capabilities to craft everything from simple, one-layer films to complex packaging requiring up to 9 layers of materials. With these unique capabilities, we develop packaging and systems that keep produce , meat , dairy, and other foods fresher longer, while blocking out contaminants. In the same way, we create industrial packaging that's tough enough to protect palletized products, spare parts and machinery from the elements while containing any liquids, powders or other substances. Up
- Literature Downloads | United States | General Films
LITERATURE / COEX LITERATURE DOWNLOADS Download our product specification sheets below. Adobe Acrobat or similar software may be needed to view the PDFs. Custom Coextruded Film Specification Sheets BG/2M SM/2M H2.Re4 H2/BL LB-725 LB-730 PV/40 PR-2/175 CB Film DOWNLOAD SPEC SHEETS