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- General Films: A Custom Manufacturer of Flexible Packaging Films
For more than 65 years, General Films has delivered custom-designed, competitively priced packaging that precisely matches customer requirements. ABOUT GENERAL FILMS Anything But Ordinary If your flexible packaging film needs are anything but ordinary, you need an extraordinary supplier. For more than 70 years, General Films has delivered custom-designed, competitively-priced packaging that precisely matches customer requirements. We're large enough to tackle complex challenges yet flexible enough to provide personalized service, on-time delivery, and exceptional customer support. As a custom manufacturer of flexible film packaging, our product is much more than the film and film-based items we make. It's also our ability to analyze your specific needs and create a well-thought-out solution that meets your criteria and exceeds your expectations. > The General Films Experience General Films combines in-depth expertise and experience with advanced manufacturing capabilities to craft everything from simple, one-layer films to complex packaging requiring up to 9 layers of materials. With these unique capabilities, we develop packaging and systems that keep produce , meat , dairy, and other foods fresher longer, while blocking out contaminants. In the same way, we create industrial packaging that's tough enough to protect palletized products, spare parts and machinery from the elements while containing any liquids, powders or other substances. Up
- Employee Spotlight | United States | General Films
At General Films, we celebrate our most valuable assets – our employees. EMPLOYEE SPOTLIGHT EMPLOYEE SPOTLIGHT Dawn Wehrman Customer Service Representative Dawn seemed destined to work at General Films. Her career path has woven through numerous manufacturing environments before switching gears at Honda to customer service and cumulating with her joining General Films in the spring of 2021. Dawn attended and graduated from Sinclair Community College in Dayton, Ohio, with an Associate Degree in Applied Science for Business Management and certifications in business management, supervisory skills, and supervision foundations. Fortunately for all the clients Dawn now touches, she soon realized her calling and passion was in the customer service side of the business and not the management side. This career path fits with her personal values and aligns with the customer-focused mission at GF. “I knew in just a few weeks of working at General Films that this was a special place. From Tim (the president) to the people on the production floor, we all strive to serve our customers best collectively.” Dawn is the epitome of a customer service rep that is enthusiastically motivated and thrives on helping others. She loves to listen to her customer’s needs and then proactively puts into motion a plan that diligently and collaboratively fulfills their needs. “I just love working with clients. I take pride in helping people, solving their problems, and delivering on the General Films promise of producing a quality product with exemplary customer service,” states Dawn. Dawn is a proficient multi-tasker that continually juggles communications, and production schedules, monitoring tight lead times to final shipping and delivery. She enjoys jumping in where needed to help her customers collaboratively with her General Film teammates. Dawn’s attributes of passion, enthusiasm, detail, and flexibility shine through for her customers. “I really enjoy working in fast-paced environments where juggling and adapting is required. I call it thriving on chaos.” She respects the collaborative spirit and points out how everyone is always very helpful to pass their knowledge on as she learns more about her new role and the plastics industry. Dawn is a lifelong learner and adamant about knowing all she can about the plastics industry, thus allowing her to serve her customers better. Dawn is recently engaged, and she and her fiancé love to travel. In her spare time, Dawn is an active flower gardener, especially fond of roses! She also loves to read, primarily fiction and fantasy. BACK
- Employee Spotlight | United States | General Films
At General Films, we celebrate our most valuable assets – our employees. OUR TEAM EMPLOYEE SPOTLIGHT Heather Falknor Converting Day Crew Heather’s caring nature seemed destined and well-suited to the culture at General Films. Her career background in elder care, in-home care, and retail management played to her strengths as a people person who loves to connect and give to others. > READ MORE Katie Roseberry Night Shift Supervisor, Converting Her connections like many at General Films are generational. Family ties weave through GF and are passed down through parents or siblings. > READ MORE Linda Lyons Senior Customer Service Representative When you love what you do, it’s gratifying to work hard each day. That’s how Linda Lyons feels about her career at General Films over the past 34 years. She appreciates being part of a talented team, with positive company culture, and the shared understanding that everyone is treated with integrity and respect. > READ MORE
- VFFS Films Case Study | General Films
VFFS Films Case Study Stepping Up to the Plate Americans consume more chicken than any other consumer in the world. Per capita consumption of chicken is expected to total 96.5 lbs. this year and to increase to 97.8 lbs. in 2021, according to the National Chicken Council. Fueling this increase is product variety. As a result, chicken packaging formats vary widely to meet specific processor and product needs and include bags, films, and vacuum roll stock packaging, among others. "Packaging advances have improved the safety and quality of poultry products," said Scott Russell, professor of poultry processing and products microbiology at the University of Georgia, in discussing a study on the effects of packaging on the value chain for the chicken industry titled "Chicken and Packaging: A Sustainable Partnership," from AMERIPEN (American Institute for Packaging and the Environment). We have seen a trend of vacuum-packed, individually wrapped products [i.e., Perdue's boneless, skinless individually wrapped chicken breasts]," says Gwen Venable, vice president of communications with the US Poultry & Egg Association. "We have also seen more value-added packaging [i.e., drumsticks that are packaged two per pack and marinated], as well as a reduction in the amount of packaging to protect the product." Packaging must lure hurried shoppers to the refrigerated case, plus it must allow labeling that is helpful to consumers, among other things. But most importantly, all packaging must ensure maximum product integrity. Innovation never sleeps. Powertray LLC, Mackville, NC, was conducting a test with a supermarket chain and major chicken processor, says Huston Keith, principal of Marietta, GA-based Keymark Associates. The refrigerated chicken was packaged in a coated, pressed paperboard tray that was biodegradable. "Bell & Evans is using a PET tray they say is fully recyclable and uses the native barrier of PET," he adds. "It's a vacuum-skin package and it's sold at Whole Foods and other chains." Providing Solutions General Films Inc. (GFI), Covington, Ohio, recognized for years that the vertical form/fill/seal "space" for fresh chicken suffered from high leaker rates. This realization led to the development of BG/2M film, says Tim Weikert, president. BG/2M is a coextruded film with a nylon barrier, featuring two-sided sealing, Octene LLD PE sealant layers, and a nylon interior ply. It is a nine-layer structure, so it provides excellent physical properties, ranging from the sealant to impact strength, says Tom Granata, vice president of sales. This film was designed for fresh poultry packaged on a vertical form/fill/seal machine. GFI began BG/2M trials with a medium-sized US chicken processor. Although experiencing good results, the customer initially balked at its higher pricing. "But we kept sampling and they kept trialing. Finally, they replaced their previous film with our product," Weikert says. Pricing of the new product (on a mil-to-mil basis) resulted in a price increase of about 70 percent more when compared to more traditional packaging. But when factoring in downgauging opportunities this new film affords, the price goes down. Granata explains the processor was using a 3.25 mil film at one plant that was replaced with a 2.5 mil film that still reduced leaker rates. And the processor achieved much more yield compared to previous yields. With the printing cost factored in, the increase is closer to 40 percent. The film prints well and labels designed for PE films readily adhere. On this processor's line, each 10-lb. sealed, formed pouch of fresh chicken now withstands the rigors of rugged processing and distribution. After making the switch, leaker rates greatly diminished. Overall profitability grew substantially through enhanced productivity, fewer product rejects, and increased customer satisfaction. The processor is seeing a minimum leaker reduction of 50 percent. " " Tom Granata, Vice President, General Films Keith Nichols, Century Furniture’s Plant Three operations manager "BG/2M features higher impact strength, higher tensile strength, a substantially wide-ended heat seal window, the film is about 50 percent stiffer than the traditional solution, which benefits the vertical form/fill/ seal machines," he adds. This processor banked a 20-percent throughput improvement on its packaging lines. This allowed expanded production with a lower footprint on labor. Increased throughput allowed the temperature on the seal to increase so it runs a little faster yielding increased productivity. Contact Tom Granata , submit a Start A Solution form, or call 1.888.436.3456 today! BACK TO VFFS FILM
- VFFS Spec Sheet Downloads | United States | General Films
In compliance with OSHA’s Hazard Communication Standard, General Films provides Safety Data Sheets (SDS) and Product Specification Information for all of the products we provide. LITERATURE / VFFS SPEC SHEET DOWNLOADS Download VFFS product specification sheets below. Adobe Acrobat or similar software may be needed to view the PDFs. Custom Coextruded Film Specifications Sheets for VFFS Applications BG/2M PV/40 PR-2/175 VF2 H2/BL LB-725 LB-730
- Employee Spotlight | United States | General Films
At General Films, we celebrate our most valuable assets – our employees. BUILDING OUR FUTURE INTERNSHIP PROGRAM After more than 75 years of business, General Films has established itself as a leading flexible film manufacturer in North America. As a family-owned company, we have continually sought to satisfy our customers’ needs while promoting an engaging and consistent culture within the workplace. Following our company values (passion, honesty, family, accountability, and respect), we wish to employ an intern that will aid our Human Resource and Industrial Management teams as they establish a positive company environment. Our interns will receive the mentorship they need to enhance their skills and have the opportunity to develop our company’s engagement strategies. > The General Films' Experience Human Resource Job Responsibilities Observe and identify the daily responsibilities of a Human Resource Manager, including recruiting, training, managing pay, and benefits, coordinating safety measures, and creating engagement activities Assist the Human Resource Manager in updating company databases and developing documentation for a plethora of departments Participate in interviews, training, and new-hire evaluations to enhance communication and professional interaction Assist the H.R. department’s efforts in implementing professional development for current employees and enhancing company morale Work with the H.R. team to complete a final project determined by the Human Resource Manager Human Resource Job Qualifications Enrolled in an Associate’s or Bachelor’s degree program focusing on human resource management At least a 2.5 cumulative G.P.A. Strong interpersonal and communication skills Ability to thrive in a fast-paced, collaborative environment Critical thinking and problem-solving skills Proactive team player Proficiency with Microsoft Excel, Word, and PowerPoint Industrial Management Job Responsibilities Work on and with our production floors to experience and embody the company’s focus on customer satisfaction, safety, quality, and productivity Participate in various departments under the headship of the plant manager to understand their function, importance, and how they connect Collaborate with production and maintenance departments to implement quality and safety measures Work with various departments and supervisors to develop a safety team and assist in implementing safety procedures across the company Attend various meetings and interactions to glean problem-solving, collaborative, and decision-making skills Participate, plan, and execute a significant project determined by the management team Industrial Management Job Qualifications Enrolled in an Associate’s or Bachelor’s degree program focusing on industrial management, operations technology, quality management, or a related field At least a 2.5 cumulative G.P.A. Detail-oriented with strong organizational abilities Strong interpersonal and communication skills Ability to thrive in a fast-paced, collaborative environment Critical thinking and problem-solving skills Application Instructions Please help us learn about you by submitting a complete and thoughtful application, including your resume, a letter of recommendation, transcript, and questionnaire . These documents should be submitted by email and sent to kenziespicer@generalfilms.com copying gusdelucia@generalfilms.com After completing your application process, we will review it to determine if we’d like to move forward. We will contact you and schedule an interview at our company with our team members. The final day to submit the necessary documentation is April 29th . Human Resource Questionaire Industrial Management Questionaire DOWNLOAD APPLICATION
- Bag-In-Box Fillers | Bag-in-Box Systems from General Films
A leader in bag-in-box systems for soft serve ice cream and fluid milk, General Films supplies filling equipment with innovative design & attention to detail. BAG-IN-BOX SYSTEMS LOW MAINTENANCE STAINLESS STEEL FILLERS To help increase your productivity and profitability, General Films offers three filler models with different levels of automation, speed, and fill capacity. Each unit exceeds all sanitary requirements, features all stainless-steel construction, and provides trouble-free, low-maintenance operation. We custom manufacture fillers for your unique application to precisely match the needs of your facility. Model 89 Web Bag-In-Box Filler Fills 8 to 9 five-gallon bags per minute depending on product supply. This filler was developed with easy expansion in mind. It will take you from a single or dual head filler system to a fully automatic system with little or no additional floor space required. It offers simple, easy-to-use controls with a clean design and all stainless-steel construction. You can adjust the unit in seconds to permit bag size changes from one-gallon through six-gallon capacities, mix, or dispenser. Available in a selection of standard layouts or we can customize to your specifications. Model 56 Double Head Semiautomatic Filler Fills 5 to 6 five-gallon bags per minute depending on product supply. Model 34 Single Head Semiautomatic Filler Fills 3 to 4 five-gallon bags per minute depending on product supply. These three models feature +/- 0.3% fill accuracy by a flow meter with the consistency of product pressure. The cabinets offer a NEMA 4 construction which includes a programmable controller, auto start, decap, recap, and eject. Adjustable to permit bag size changes in seconds, from one-gallon through six-gallon capacities. All units are CIP capable. General Films Bag-in-Box Model 89 Filler LEARN MORE ABOUT BAGS & FITMENTS Model 34 Bag-In-Box Filler Features +/-0.3% fill accuracy by a flow meter with the consistency of product pressure. Model 56 Bag-In-Box Filler Features +/-0.3% fill accuracy by a flow meter with the consistency of product pressure. MODEL 34 MODEL 56 MODEL 89 WEB Bag-In-Box Filler Specification Sheets DOWNLOAD SPEC SHEETS Model 89 Web Bag-In-Box Filler Features +/-0.3% fill accuracy by a flow meter with the consistency of product pressure. Contact Rick Bornhorst , submit a Start A Solution form, or call 1.888.436.3456 today!
- Modified Atmosphere Packaging (MAP) for Fresh Chicken | General Films
General Films Modified Atmosphere Packaging (MAP) film for poultry fresh chicken unique barrier properties, excellent sealing, impact resistance & leaker reduction. POULTRY FRESH CHICKEN MODIFIED ATMOSPHERE PACKAGING (MAP) FOR FRESH CHICKEN ON VFFS MACHINES Customized 9 Layer Coextrusions offer the ability to custom design and manufacture packaging films. We can precisely provide the right solution for your food processing needs. Whether you are looking for unique barrier properties, transmission rates, excellent sealing, impact resistance, or other performance criteria, General Films delivers. Weak or poorly manufactured poultry bags can pose all kinds of problems for fresh chicken purveyors. Because the risk of illnesses associated with potential contamination from raw chicken purge is so great, just a few punctures, tears, or leaks can transform an entire shipment of product into waste and a sizeable return. Our custom-engineered pre-made Modified Atmosphere Packaging (MAP) poultry bags are made to securely pack fresh whole and or cut-ups and work to reduce leaks and lost profits. Also if your operation is running fresh or IQF on vertical form fill seal (VFFS) machines, our engineered multi-layered coextruded films provide unmatched product protection, enhanced process efficiency, and superior ROI through greater productivity, less waste, and more satisfied customers. DOWNLOAD OUR BROCHURE Learn More About General Films Custom Barrier Films and Bag-In-Box Solutions for Chicken and Liquid Egg Products. Key Benefits for Fresh Chicken Include: Excellent physical properties, ranging from the sealant to impact strength, significant reduction in leaker rates Increased profitability through enhanced productivity Fewer rejects and increased customer satisfaction Higher impact strength, higher tensile strength, a substantially wide-ended heat seal window Approximately 50 percent stiffer than the traditional solution Significant throughput improvement allows for expanded production and a lower labor footprint Ideal for high-speed large-volume poultry packaging production > VFFS Machine < After making the switch, leaker rates greatly diminished . Overall profitability grew substantially through enhanced productivity, fewer product rejects, and increased customer satisfaction. " " Fresh Chicken Packaging Films Controlled Vacuum Packaging Film & Bags Our vacuum/dry pack poultry (CVP) bags extend the shelf life and appearance of whole birds, parts, or shelf-ready tray product protection. PV-40 (CVP Bags) (Fresh) The co-ex film with HDPE barrier and Metallocene sealant layer, FDA approved with uses up to 180 F, One-sided sealing, Available in bags or roll stock, Superior stiffness, excellent tear resistance, engineered to eliminate leakers. > DOWNLOAD SPEC SHEET BG/2M (Fresh) Coextruded 9-layer nylon film to reduce leaker rates. FDA approved with excellent puncture resistance and performance. Able to withstand higher seal bar temperatures to increase VFFS machine throughput. > DOWNLOAD SPEC SHEET VF2 (Fresh or IQF) Co-ex film with HDPE barrier where speed and throughput are desired. Can be used in fresh or IQF applications. Superior stiffness, Dart with very good tear and puncture resistance. > DOWNLOAD SPEC SHEET CUSTOMER FOCUS Stepping Up to the Plate Americans consume more chicken than any other consumer in the world. Per capita consumption of chicken is expected to total 96.5 lbs. this year and to increase to 97.8 lbs. in 2021, according to the National Chicken Council. > READ MORE > Dry Pack CVP Bags on a CVP Machine > > General Films Product on a VFFS Machine < > CLICK HERE to learn more about how our packaging solutions are suited to meeting your processing needs.
- Payments | United States | General Films
Make secure, online payments with PayPal. General Films manufactures the industry's leading flexible films for food and beverage processing, packaging, automotive and industrial markets. ONLINE PAYMENT PAYING FOR YOUR PRODUCT ONLINE With General Films you have the option to pay for your order online through our convenient and secure PayPal system. To learn more contact us here .
- Community | United States | General Films
Since 1947, we have been a fixture in our community and active supporters of local schools, charities, and civic outreach organizations. From employee clothing drives that help the less fortunate to sponsoring youth sports and scholarship programs, we take our responsibility to our community seriously. COMMUNITY CHRISTMAS SPIRIT AND INNOVATION SHINES BRIGHT AT GENERAL FILMS Covington, OH— Sunday, November 29, 2020 The General Films Christmas party is typically a time for our associates to gather and celebrate the holidays with a festive dinner. Due to the coronavirus, this annual tradition was reformatted to ensure everyone could stay safe, healthy, and socially distanced. The new format was initially planned as an outdoor gathering, like an old-fashioned Christmas Market, but the pandemic issues continued...which required us to change the event once again. This time, we created a Drive-thru experience, with several individual tents arranged around the GF facility for our associates and their families to enjoy. The Drive-thru included many stops with gift items, kettle corn, hot cocoa, a food truck, Santa, holiday lights, and more. GF employees, including the senior leadership team and the Sunshine Committee, staffed each tent. The event provided a great opportunity to individually thank our associates for their dedication to GF and express appreciation for their outstanding effort during such a challenging year. Although it was a different approach, we were pleased to continue our annual GF Christmas tradition - and It was a wonderful day to celebrate and enjoy the holiday season! Clicked to Enlarge, View and Scroll the Full Gallery COVINGTON SCHOOL BOARD OF EDUCATION RECOGNIZES GENERAL FILMS FOR LEGACY OF COMMUNITY SUPPORT Covington, OH—October 9, 2020 General Films was awarded the Ohio School Board Association’s Business Honor Roll at the September 16, 2020, Covington Exempted Village Schools Board of Education meeting. For 75 years, General Films has been honored to partner with our community on education initiatives. The OSBA Business Honor Roll program recognizes just that—areas where businesses and schools are able to collaborate, ensuring that schools receive the support and real-world experience they need today while businesses are able to share the workforce skills students needs for tomorrow. General Films Founder Roy J. Weikert began his education in a single-room schoolhouse before eventually graduating from Covington High School. Following graduation, Roy attended Columbia University in New York City and completed his Bachelor of Science Degree at The Ohio State University in Columbus. Roy’s passion for learning was reflected not only in his formal education but also in his profession. A lifelong learner, it was Roy’s insatiable curiosity and inventiveness that led to General Films. Prior to WWII, Roy invented a manufacturing process that pioneered the Company’s first product; a plastic protector for men’s hats. Following service in the war—and along with his brother, Wayne—Roy’s curiosity and energy turned to creating new products and building a manufacturing business. It was then that General Films was officially founded, making Roy an industry icon and flexible film leader. Today, General Films’ commitment to education and invention continues. Through the RJW Foundation, General Films presented Covington EVS with a gift that funded computers, plus a business education initiative. Later donations supported renovations and improvements to the school’s theatre. It was Roy’s nephew and current General Films CEO Tim Weikert who accepted the award. “Covington continues to be the setting for our company and family’s story,” said Tim Weikert. “We are honored to help support a new generation of learners and innovators, who we hope will look to Roy and General Films as their inspiration.” AT HOME IN OUR COMMUNITY Since 1947, we have been a fixture in our community and active supporters of local schools, charities, and civic outreach organizations. From employee food and clothing drives that help the less fortunate to sponsoring youth sports and scholarship programs, we take our responsibility to our community seriously, and so do our employees. Many members of our General Films family freely devote their time and energy outside of work to help improve the quality of life for others. On a national scale, the company has made large equipment donations to support several educational institutions, including Food Sciences in the College of Agriculture at Purdue University and the dairy programs at Penn State University and Cornell University. Our founder, Roy J. Weikert, also made significant donations in his lifetime and through his estate to the American Red Cross and the Salvation Army. Several local and regional organizations have also been beneficiaries of Roy’s generosity. General Films recently hosted an event for community leaders to share information about the company and distribute additional philanthropic gifts to several local groups. Some organizations that received funds from Roy’s estate include the Village of Covington, Covington Exempted Village Schools, Covington Fire & Rescue, Covington-Newberry Historical Society, Covington Church of the Brethren, and the Brethren Retirement Community in Greenville. The event provided a wonderful opportunity to reflect on Roy’s life, recognize the impact that he had on General Films and the local community, and celebrate more than $500,000 of donations over the past two years
- Custom Flexible Film Packaging for Food & Industrial Applications
General Films products are competitively priced and designed to fulfill exact customer needs. View Co-Extruded, Bag-In-Box, VFFS, and Industrial Film products. PRODUCTS CUSTOM FLEXIBLE FILM SOLUTIONS Founded in 1947, General Films manufactures flexible film for an extensive range of food packaging and industrial applications. Our films are customized to meet the exact needs and specifications of our customers. We produce a wide variety of sizes and formulations that are expertly produced to ensure that the exact features and attributes are matched to your specific packaging or industrial application. We use top quality resins and advanced blown film technology to produce high quality results. Our employees are knowledgeable and well-trained to operate and monitor the manufacturing process with precision and attention to detail. Our Products Include: CoEx and Barrier Films Monolayer Films CoEx Poly Films Bag-in-Box Systems One of the key advantages and strengths of General Films is our ability to analyze your needs and develop a solution for your exact situation. We operate an in-house laboratory to test and recommend formulations that often offer unexpected benefits and cost savings for our customers. We are experienced with an impressive range of resins which further contributes to our versatility and ability to customize your film. For more than 75 years, General Films has mastered the art of flexible film manufacturing. Whether you need a fairly routine product or a complicated technical challenge, we can produce your film with a timely and resourceful approach. , Our service is attentive and personalized - from your first inquiry, to quotes, trials, orders, and delivery of your custom film solution. CUSTOM FILM PRODUCTS Barrier, Mono, and Co-ex Poly Films Made to Your Exact Specifications BAG-IN-BOX SYSTEMS Quality Packaging For Liquid Food And Dairy INDUSTRIAL FILMS SMC, Furniture, Other Industrial FOOD PACKAGING Chicken, Cheese, Dry Mixes, Other Foods GF BAG-IN-BOX Gain More Value with a Family-Owned Bag-in-Box Partner LEARN MORE
- Coextruded Spec Sheet Downloads | United States | General Films
In compliance with OSHA’s Hazard Communication Standard, General Films provides Safety Data Sheets (SDS) and Product Specification Information for all of the products we provide. LITERATURE / COEX SPEC SHEET DOWNLOADS Download Coextruded product specification sheets below. Adobe Acrobat or similar software may be needed to view the PDFs. Custom Coextruded Film Specifications Sheets BG/2M SM/2M H2/Re4 H2/BL LB-725 LB-730 PV/40 PR-2/175 CB Film

