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- Bag & Fitments | Bag-in-Box Systems from General Films
A leader in bag-in-box systems for soft serve ice cream and fluid milk, General Films supplies filling equipment with innovative design & attention to detail. BAG-IN-BOX SYSTEMS BAG-IN-BOX FOR DAIR Y AND FOOD PACKAGING General Films has been serving the dairy industry with Bag-in-Box packaging solutions for over 60 years. We are widely recognized for our quality products, long term customer relations, and attentive service. General Films offers a full Bag-in Box System including single, double and web fillers, a wide range of bag sizes and fitments, cap closures and dispenser tubes with custom options, and an attentive service/parts team. Innovative design, consistent quality, attention to detail, and strict compliance with all regulatory requirements make our bag-in-box systems a worry-free choice. QUALITY BAGS AND FITMENTS Dispenser Bags Leak-free fluid bags start with a coextruded multi-layered film that provides exceptional pinhole resistance and secure seals. We make our own film and manufacture the bags, seals, and even the thermoplastic tubes for gravity flow dispensing in our own facility. So, you can be sure that the overall product quality and reliability of General Films fluid bags are consistent from one shipment to the next. Web Bags For increasing productivity and profitability, consider General Films web bags and web-filling equipment. These coextruded bags are made with all the same quality and care as our standard fluid and mix milk bags. Mix and Cream Bags All the advantages of General Films fluid milk bags, including pinhole-resistant, coextruded film, and leak-proof seals, are all made in our own facility and available with removable cap fittings for an easy pour or adapter nozzles to pump mix from bags. Blow Mold Bags/Shrink Bundling Films Blown bags and pack-off sheeting applications. Also includes shrink film for case bundling applications. LEARN MORE ABOUT FILLERS When you ask me what I would tell others about General Films, I'd say they have good quality products, they listen to the customer, they help us solve problems, they react quickly, and their prices are fair. " " Craig Colonno, Purchasing Director & Ice Cream Mix Manager, Anderson Erickson Dairy Contact Rick Bornhorst , submit a Start A Solution form, or call 1.888.436.3456 today!
- General Films: A Custom Manufacturer of Flexible Packaging Films
For more than 65 years, General Films has delivered custom-designed, competitively priced packaging that precisely matches customer requirements. ABOUT US MANUFACTURING HIGH-QUALITY CUSTOM FILM PACKAGING SINCE 1947 If your flexible packaging film needs are anything but ordinary, you need an extraordinary supplier. For more than 70 years, General Films has delivered custom-designed, competitively priced packaging that precisely matches customer requirements. We're large enough to tackle complex challenges, yet flexible enough to provide personalized service, on-time delivery, and exceptional customer support. As a custom manufacturer of flexible film packaging, our product is much more than the film and film-based items we make. It's also our ability to analyze your specific needs and then create a well-thought-out solution that meets your criteria and exceeds your expectations. General Films combines in-depth expertise and experience with advanced manufacturing capabilities to craft everything from simple, one-layer films to complex packaging requiring up to 9 layers of materials. With these unique capabilities, we develop packaging and systems that keep producing , meat , dairy, and other foods fresher longer, while blocking out contaminants.In the same way, we create industrial packaging that's tough enough to protect palletized products, spare parts and machinery from the elements while containing any liquids, powders or other substances. > Capabilities, culture, and customer service <
- Custom-Engineered SMC Films | General Films
Custom-engineered Sheet Molding Compounds water shield and laminating films for fabrics, non-wovens, and noise non-attenuation components create the ultimate driving experience. SMC DEPENDABLE INDUSTRIAL PACKAGING FOR ALL APPLICATIONS We're your source for tough, affordable industrial packaging that protects your products. General Films offers a wide range of custom films from economically priced material for non-FDA regulated applications, to a single layer and coextruded films for special uses. We make linear, a low-density film from 7" tubing to large pallet covers and sheeting and offer a wide range of custom colors as well as a broad assortment of bags on rolls or separated. Coextruded Film Products Some industrial packaging applications require the enhanced strength that only a coextruded film product provides. General Films uses multiple layers of different materials to greatly improve impact resistance and tear strength versus standard films or bags. And our Modified Atmosphere Packaging (MAP) films and bags are the perfect solutions for molding compounds, circuit boards, metal products, and other items that must be protected from environmental forces. Box and Barrel Liners Give us your requirements and we'll help size and specify liners for corrugated or drums. Because General Films is a custom resource, you'll get precisely the size and strength you need for your application. Top Sheets Available as individually cut or perforated on rolls, top sheets protect pallets from dirt and moisture. We can help you package your product for maximum durability. Shrink Bundling Films Custom-made to your specifications, our shrink bundling film provides an economical industrial packaging system. The high shrink force and contact clarity protect against in-transit damage, pilferage, and product tampering. Pallet Covers General Films produces dependable polyethylene pallet covers with excellent puncture resistance, so your products arrive safely at their destination. They're available inside seal, bottom seal, and flat or gusseted bags so you get the best fit and most protection possible. Also available is a high-grade shrink version for tight product utilization and to reduce load shifting. Machine Films Made from prime resin, our machine films offer the ultimate flexibility. You can use centerfold films on most L-sealers, and our single wound sheeting is standardized for shrink wrappers. Mattress manufacturers benefit from several grades of machine wrap films. General Films machine films are perfect for use on vertical form/fill/seal equipment. Performance Products Our packaging films can be formulated to meet rigorous requirements like automotive standard 302 or NFPA flame retardancy. Our antistatic films can meet military specifications or other static-resistant requirements. For sunlight exposure, UVI film provides a substantially longer use life. Light-sensitive products require our photo black film; impervious to sunlight. Many other performance attributes can be met with our ability to custom formulate various packaging film Being proactive and exceptionally responsive is what sets General Films apart from the typical supplier. " " Linda Cleveland, CEO, Industry Products Company CUSTOMER FOCUS Profiting From Team Spirit "Being Proactive and exceptionally responsive is what sets General Films apart from the typical supplier," according to Linda Cleveland, CEO of Industry Products Company, a 42-year-old Piqua, Ohio enterprise that serves the automotive industry. > READ MORE Industrial Film Packaging Specifications Sheets FC-20/67 Duratuf 75 Duratuf 100 Duratuf 120 Duratuf 130 IS-100 IS-120 DOWNLOAD SPEC SHEETS > CLICK HERE to learn more about how our industrial packaging solutions are suited for protecting your products.
- Converting Films | General Films
A leader in bag-in-box systems for soft serve ice cream and fluid milk, General Films supplies filling equipment with innovative design & attention to detail. CONVERTING FILMS FOR ADDITIONAL PROCESSING CONVERTER FILM Ideal for printing, laminating, or making standard bags, General Films coextrusions can also be custom-made to match your exact requirements. We offer a wide range of polyethylene-based coex, nylon, and EVOH barrier films. Just as important, we combine tight tolerances, special packaging, and large production rolls that reduce downtime so you enjoy greater throughput and return on investment.
- Careers | United States | General Films
We are always looking for quality team members at General Films. They are the strength of our organization and a key to our 70-plus years of manufacturing success. CAREERS YOUR FUTURE STARTS HERE We are always looking for quality team members at General Films. They are the strength of our organization and a key to our 70-plus years of manufacturing success. Our Benefits Include: Competitive compensation packages Comprehensive benefits package including medical, dental, and life insurance Paid vacations that start during your first year of employment 401k plan to help build financial security for you and your family Profit-sharing allows each employee to benefit from a job well done A fun, stable, hard-working, and rewarding family atmosphere Shift options to work with you and your family's needs Part-time and full-time opportunities Three-day 12-hour weekend shift is available for select jobs As soon as I started at General Films, I could sense it was a great place for me. My co-workers have been terrific to work with, and we all share the desire to do our best for the company and most importantly, our customers. " " Brenda W. We are proud of our company and the environment we offer our team members. We hope you will consider General Films for the next step in your career. Please CLICK HERE to review the open positions we currently have in our organization.
- Industrial Film Spec Sheet Downloads | United States | General Films
In compliance with OSHA’s Hazard Communication Standard, General Films provides Safety Data Sheets (SDS) and Product Specification Information for all of the products we provide. LITERATURE / INDUSTRIAL SPEC SHEET DOWNLOADS Download Industrial Film Packaging product specification sheets below. Adobe Acrobat or similar software may be needed to view the PDFs. Industrial Film Packaging Specifications Sheets FC-20/67 Duratuf 75 Duratuf 100 Duratuf 120 Duratuf 130 IS-100 IS-120
- SMC (sheet molding compound) & BMC (bulk molding compound) For Industrial Applications
General Films is equipped with technologically, advanced machinery, and proven processes to manufacture SMC carrier film which meets the critical needs of the sheet molding compound market. SMC ENGINEERED FILMS FOR SHEET MOLDING COMPOUND CARRIER RELEASE APPLICATIONS General Films is equipped with technologically, advanced machinery, and proven processes to manufacture SMC carrier film which meets the critical needs of the sheet molding compound market. General Films is a custom manufacturer of flexible 9-layer coextruded film for the SMC (sheet molding compound) and BMC (bulk molding compound) markets. We start with only the best raw materials and resins for our products and maintain the highest levels of quality control throughout the manufacturing process to deliver a product that matches our customer’s exact specifications. We take pride in exceeding expectations. General Films SMC Features and Benefits Include Exceptional tensile strength with limited elongation Two-side seal structure with a low heat seal initiation temperature Low peel force sealant layer, for the consistent film releasing prior to molding Available in: Single wound sheeting in widths from 28” to 66” inches Thickness ranges from 0.95 to 4 mil. Clear and yellow tint General Films is equipped with technologically, advanced machinery, and proven processes to manufacture SMC carrier film. General Films SMC Carrier Film Supports Our Customer's Markets Including AEROSPACE HEALTHCARE PLUMBING / BATH FIXTURES CONSTRUCTION ENERGY MILITARY & DEFENSE TRANSPORATION Specific Applications Demanding electrical environments Corrosion-resistant needs Low-cost structural components Class A body panels Business equipment and cabinets Trucking components Personal watercraft and recreational vehicles Commercial structural components Plumbing and bathroom fixtures Automotive Packaging Film For Diverse Applications Our coextruded nylon SM2M carrier film is manufactured with consistency in mind; using high-grade nylon interior plies for added stiffness and styrene barrier using the highest level of quality in order to minimize/eliminate gels and carbons which can cause film tears when passing under the doctor box. SMC Carrier Film for Industry Applications SM/2M BG/2M DOWNLOAD SPEC SHEETS We Meet or Exceed Government Standards Third-party auditors regularly inspect General Films to ensure compliance with Good Manufacturing Practices and all applicable HAACP program requirements. What Is Sheet Molding Compound? Sheet Molding Compound (SMC) is a ready-to-mold glass-fiber reinforced polyester. SMC is used primarily in compression molding for diverse and demanding commercial and industrial markets such as automotive, construction, petrochemical, food & beverage, and recreational equipment. SMC is both a process and reinforced composite material. This is manufactured by dispersing long strands of chopped fiber, commonly on a bath of thermoset resin. The longer fibers in SMC result in better strength properties than standard Bulk Molding Compound products. What Are The Advantages of SMC? SMC benefits from a very high volume production ability Excellent part reproducibility Cost-effective as low labor requirements are needed for production Industry scrap is reduced substantially Products produced are much lighter than typical metal parts A higher level of flexibility than typical parts SMC can also be easily produced at a high volume as the molding process allows for a shorter production cycle The SMC Production Process Using a compression molding press, the paste reservoir dispenses a measured amount of specified resin paste onto a plastic carrier film. This carrier film passes underneath a chopper which cuts the fibers onto the surface. Once these have drifted through the depth of resin paste, another sheet is added on top, which sandwiches the glass. The sheets are compacted and then entered onto a take-up roll, that stores the product while it matures. Using consistent heat and pressure, the SMC evenly spreads to properly fill the mold and create complex parts that are lightweight, cost-effective, durable, and lightweight. READ MORE Contact Tom Granata , submit a Start A Solution form, or call 1.888.436.3456 today!
- Savings Focus | General Films
SAVINGS FOCUS CAN I USE COEXTRUDED FILMS IN LAMINATIONS OR REPLACE LAMINATED FILM TO LOWER PACKAGING COSTS? The quick answer is YES, and in two significant ways. The first way would be to substitute or replace coextruded barrier film in what was formerly a plain laminated structure without printing. The barrier need should be examined to match up the oxygen barrier requirement and whether the film needs to have nylon on the outside of the web for automatic FFS or in pouch making a conversion. If the OTR (Oxygen Transmission Rate) barrier can be attained and package optics is not a concern, then there can be significant cost savings by switching to a coextruded film to replace a lamination. The second way to save money is to use the barrier coextruded film as the sealant layer in a lamination. For instance, NYLON or EVOH & Nylon, or some other possible barrier combinations, such as Nylon and, or HDPE (high-density polyethylene) for added moisture barrier; whatever the specific barrier requirement is needed in the finished lamination. But it is worth examining coextruded flexible films as a cost-savings alternative. With the correct use of coex films and careful evaluation of the packaging equipment and barrier testing, these coex films can be a great way to offset the rising cost and uncertainty of material pricing fluctuations in today’s competitive marketplace.
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Custom Coextruded Film Specifications Sheets Get more information on General Films Customized 9 Layer Coextrusion packaging films. DOWNLOAD
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Custom Coextruded Film Specifications Sheets for VFFS Applications Get more information on General Films Customized 9 Layer Coextrusion packaging films. DOWNLOAD
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Stepping Up to the Plate Americans consume more chicken than any other consumers in the world. Per capita consumption of chicken is expected to total 96.5 lbs. this year and to increase to 97.8 lbs. in 2021, according to the National Chicken Council. Fueling this increase is product variety. As a result, chicken packaging formats vary widely to meet specific processor and product needs and include bags, films, and vacuum roll stock packaging, among others. "Packaging advances have improved the safety and quality of poultry products," said Scott Russell, professor of poultry processing and products microbiology at the University of Georgia, in discussing a study on the effects of packaging on the value chain for the chicken industry titled "Chicken and Packaging: A Sustainable Partnership," from AMERIPEN (American Institute for Packaging and the Environment). We have seen a trend of vacuum-packed, individually wrapped products [i.e., Perdue's boneless, skinless individually wrapped chicken breasts]," says Gwen Venable, vice president of communications with the US Poultry & Egg Association. "We have also seen more value-added packaging [i.e., drumsticks that are packaged two per pack and marinated], as well as a reduction in the amount of packaging to protect the product." Packaging must lure hurried shoppers to the refrigerated case, plus it must allow labeling that is helpful to consumers, among other things. But most importantly, all packaging must ensure maximum product integrity. Innovation never sleeps. Powertray LLC, Mackville, NC, was conducting a test with a supermarket chain and major chicken processor, says Huston Keith, principal of Marietta, GA-based Keymark Associates. The refrigerated chicken was packaged in a coated, pressed paperboard tray that was biodegradable. "Bell & Evans is using a PET tray they say is fully recyclable and uses the native barrier of PET," he adds. "It's a vacuum-skin package and it's sold at Whole Foods and other chains." Providing Solutions General Films Inc. (GFI), Covington, Ohio, recognized for years that the vertical form/fill/seal "space" for fresh chicken suffered from high leaker rates. This realization led to the development of BG/2M film, says Tim Weikert, president. BG/2M is a coextruded film with a nylon barrier, featuring two-sided sealing, Octene LLD PE sealant layers, and a nylon interior ply. It is a nine-layer structure, so it provides excellent physical properties, ranging from the sealant to impact strength, says Tom Granata, vice president of sales. This film was designed for fresh poultry packaged on a vertical form/fill/seal machine. GFI began BG/2M trials with a medium-sized US chicken processor. Although experiencing good results, the customer initially balked at its higher pricing. "But we kept sampling and they kept trialing. Finally, they replaced their previous film with our product," Weikert says. Pricing of the new product (on a mil-to-mil basis) resulted in a price increase of about 70 percent more when compared to more traditional packaging. But when factoring in downgauging opportunities this new film affords, the price goes down. Granata explains the processor was using a 3.25 mil film at one plant that was replaced with a 2.5 mil film that still reduced leaker rates. And the processor achieved much more yield compared to previous yields. With the printing cost factored in, the increase is closer to 40 percent. The film prints well and labels designed for PE films readily adhere. On this processor's line, each 10-lb. sealed, formed pouch of fresh chicken now withstands the rigors of rugged processing and distribution. After making the switch, leaker rates greatly diminished. Overall profitability grew substantially through enhanced productivity, fewer product rejects, and increased customer satisfaction. The processor is seeing a minimum leaker reduction of 50 percent, Granata says. "BG/2M features higher impact strength, higher tensile strength, a substantially wide-ended heat seal window, the film is about 50 percent stiffer than the traditional solution, which benefits the vertical form/fill/ seal machines," he adds. This processor banked a 20-percent throughput improvement on its packaging lines. This allowed expanded production with a lower footprint on labor. Increased throughput allowed the temperature on the seal to increase so it runs a little faster yielding increased productivity. Close
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Bag-In-Box Specifications Sheets Get more information on General Films Customized packaging solutions. DOWNLOAD

