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  • Ask An Expert | United States | General Films

    ASK AN EXPERT ASK A PACKAGING EXPERT Enter your email and question below. Our experts will answer your inquiry ASAP. SUBMIT Your Question Has Been Sent "Virtually everything we buy for our business seems to be more expensive these days. What can I do to hold down the cost of my plastic pallet covers and parts bags?" ​ While we're all suffering pain at the gas pump, the rising cost of petroleum impacts us in many ways we don't even realize. Virtually everything from food to clothing to industrial equipment and supplies must be transported at a greater cost. Airlines are battling fuel costs, thus higher ticket prices and fewer flights. And the cost of anything made from petroleum-based raw materials ‐ like polyethylene film ‐ is going up. The good news is that there are a few ways you can manage your costs for industrial-grade film products. The first is to order film made from Industrial Packaging Grade (IPG) resins. General Films typically uses prime, certified resins to make our films. It's the best possible quality and is required for food packaging applications. For many industrial applications, however, we can use IPG resin which is often available at spot-market discounts. This material is still fully functional but has some characteristics that make it unacceptable for food, medical, or other critical applications. Using this resin enables us to reduce your costs by around 5% while maintaining the thickness and strength characteristics you desire. The resulting film is highly suitable for pallet top covers, barrel liners, or rolls of parts bags. ​ Another strategy is to re-examine the requirements of your application. Let's say you've always specified a certain thickness of material for the strength and durability you require. Our technical experts can analyze your needs and, by using a different grade of material, may be able to satisfy your requirements with a thinner product that still gives you all of the performance characteristics you need. This method saves some of our customers about 10% in unit costs. ​ Finally, you should be aware that some suppliers routinely reduce the thickness of their product by about 10%, which is still within accepted industry standards, and base your cost on the gross shipping weight. This combination of making a lighter product and basing the price on gross shipping weight may reduce your invoice cost by 5% - 10%. Although this is not our usual practice, we're happy to accommodate buyers if this method works to their advantage. ​ "Can I use coextruded films in laminations or replace laminated film to lower packaging cost?" ​ The quick answer is YES, and in two significant ways. The first way would be to substitute or replace coextruded barrier film in what was formerly a plain laminated structure without printing. The barrier need should be examined to match up the oxygen barrier requirement and whether the film needs to have nylon on the outside of the web for automatic FFS or in pouch making the conversion. ​ If the OTR (Oxygen Transmission Rate) barrier can be attained and package optics is not a concern, then there can be significant cost savings by switching to a coextruded film to replace a lamination. ​ The second way to save money is to use the barrier-coextruded film as the sealant layer in a lamination. For instance, NYLON or EVOH & Nylon, or some other possible barrier combinations, such as Nylon and, or HDPE (high-density polyethylene) for added moisture barrier, whatever the specific barrier requirement is needed in the finished lamination. But it is worth examining coextruded flexible films as a cost savings alternative. With the correct use of coex films and careful evaluation of the packaging equipment and barrier testing, these coex films can be a great way to offset the rising cost and uncertainty of material pricing fluctuations in today’s competitive marketplace. ​ Contact: Tom Granata , submit a Start Your Solution form, or call 1.888.436.3456 today! ​

  • Converting Films | General Films

    CONVERTING FILMS FOR ADDITIONAL PROCESSING CONVERTER FILM ​ ​ Ideal for printing, laminating, or making standard bags, General Films coextrusions can also be custom-made to match your exact requirements. We offer a wide range of polyethylene-based coex, nylon, and EVOH barrier films. Just as important, we combine tight tolerances, special packaging, and large production rolls that reduce downtime so you enjoy greater throughput and return on investment.

  • Literature Downloads | United States | General Films

    LITERATURE / BAG-IN-BOX LITERATURE DOWNLOADS Download our product specification sheets below. Adobe Acrobat or similar software may be needed to view the PDFs. Filler equipment MODEL 34 MODEL 56 MODEL 89 WEB DOWNLOAD SPEC SHEETS

  • Leadership | United States | General Films

    LEADERSHIP Tim Weikert, President ​ Tim is the second generation of Weikerts to run our company. He has worked in all aspects of the business for over three decades and oversees the development of corporate and product marketing strategies, and is involved in financial management. He has a BA in Marketing and a BS in Industrial Management. Tom Granata, Vice President of Sales ​ Tom has over 33 years of sales and marketing experience and is responsible for the three divisions of General Films: Flexible Packaging, Bag-In-Box Systems, and Industrial Packaging. His duties range from strategy and planning to the development of diverse sales operations. He holds a BS from Ohio University and has completed graduate work at Georgia Tech University. Gus DeLucia, Human Resources Director Gus brings over 25 years of experience in Human Resources through various industries, including chemical, automotive, and consumer goods. In his role as Human Resources Director, Gus focuses on strategic planning, recruiting, employee engagement, training, development, and leadership. He holds a BS in Organizational Communication and Leadership from Eastern Michigan University. Mark Werhan, Plant Manager Mark brings over 25 years of leadership experience in plant management and operations specific to blown film and converting. He is well-versed in manufacturing systems implementation, Lean and Six Sigma methodologies, Team empowerment, workforce training and coaching, total quality management, and good manufacturing practices. As Plant Manager, Mark focuses on Extrusion and Converting departments overseeing their 24/7 operation. He has a BS degree in Chemical Engineering from Oklahoma State University. Rick Bornhorst, General Manager Bag-In-Box Rick started his packaging career with General Films in 1989 and brings over 33 years of experience back as General Manager, Bag-in-Box. In his role, Rick is responsible for sales, market strategy, product development, and supply chain management. He holds a BS in Business Administration from Miami University with a concentration in Industrial Management. A TEAM APPROACH TO PACKAGING​ The General Films leadership team has the industry experience and technical expertise to develop and manufacture innovative, high-quality flexible film products and packaging solutions. Leading by example, our managers take a hands-on approach to encourage success for our employees and to deliver outstanding products and results for our customers.

  • Contact Us | United States | General Films

    CONTACT US / FIELD SALES Tom Granata General Films 645 South High Street Covington, Ohio 45318 Phone: 1.888.436.3456 Local: 1.937.473.2051 Fax: 937.473.2403 Custom Film Products – Tom Granata SUBMIT Your Message Has Been Sent Ric Bornhorst Bag-in-Box Systems – Rick Bornhorst SUBMIT Your Message Has Been Sent Contact Todd Grosse SUBMIT Your Message Has Been Sent Todd Grosse John Clifton Contact John Clifton SUBMIT Your Message Has Been Sent BACK TO CONTACT PAGE

  • Associations/Certifications | United States | General Films

    HEADLINE IN THE NEWS Position Description Plant Manager General Films, Inc. General Films Inc., Covington OH. is a family-owned and operated business in continuous operation for over 70 years. The position of Plant Manager is a key part of our well-established and respected organization. This position is responsible for and highly involved in the 24/7 operation of all manufacturing operations functions; maintaining high levels of quality, safety, and production. This individual will make recommendations and execute solutions to challenges within these functional areas. We are seeking candidates that want to inspire and develop production leadership through a hands-on approach. This position reports directly to the President of General Films. Management Provide hands-on, high-participation, team-oriented work environment through leadership direction, development, and training to all direct reports and associates within areas of responsibility. Follow & implement cohesive and consistent departmental policies, goals, objectives, and procedures, conferring with colleagues and staff members as necessary to meet company initiatives. Recommend & follow manufacturing policies and programs that guide the organization in maintaining and improving its competitive position and profitability. Provide hands-on direction, development, training, and leadership to all direct reports and associates within areas of responsibility. Oversee/administer ongoing training and manufacturing line operator certification process. Verify that all product quality checks are completed to meet acceptable quality standards. Ensure continuous operation of blown film extruding and bag converting lines, maintaining production levels within scrap targets. Implement cost-effective systems to reduce and control operating expenditures, maintenance and repair expenses Advise supervisors on issues including safety, security, employee relations, scheduling, and training, Ensure supervisors are adhering to company policy and administering practices in a fair and equitable manner. Take corrective action as necessary on a timely basis and in accordance with company policy, consulting with Human Resources as appropriate. Communication Maintain excellent communication with and accountability to the President of the company Maintain excellent communication with direct reports and associates on all shifts, within areas of responsibility through regular shift meetings, attendance at huddle meetings, phone, email, etc. Develop and maintain working relationships in a cooperative and professional manner with all levels of staff and customers Establish a regular reporting schedule to track initiatives Quality Direct activities so that products are manufactured on schedule and within quality standards and cost objectives. Ensure quality standards for products, equipment, and operator performance are maintained. Safety & Compliance Establish expectations and provide leadership in meeting our goal of zero reportable incidents. Meet regularly with safety vendors/consultants to assure safety culture is well established and best practices are considered. Attend seminars as needed. Ensure the company remains compliant with all OSHA regulations. Incorporate shop-floor organization and plant cleanliness among plant personnel to maintain and meet the safety goal of zero recordable incidents and good housekeeping practices. Miscellaneous ​Maintain 24/7 on-call availability for urgent issues that may arise Other duties may be assigned Resumes and inquiries can be sent to careers@generalfilms.com ​ < Back

  • Contact Us | United States | General Films

    CONTACT US / PURCHASING General Films 645 South High Street Covington, Ohio 45318 Phone: 1.888.436.3456 Local: 1.937.473.2051 Fax: 937.473.2403 Contact Jeff Didier SUBMIT Your Message Has Been Sent Jeff Didier BACK TO CONTACT PAGE

  • Location/Directions | United States | General Films

    CONTACT US General Films 645 South High Street Covington, Ohio 45318 Phone: 1.888.436.3456 Fax: 937.473.2403

  • Employee Spotlight | United States | General Films

    EMPLOYEE SPOTLIGHT EMPLOYEE SPOTLIGHT Linda Lyons Senior Customer Service Representative When you love what you do, it’s gratifying to work hard each day. That’s how Linda Lyons feels about her career at General Films over the past 34 years. She appreciates being part of a talented team with positive company culture and the shared understanding that everyone is treated with integrity and respect. ​ Linda’s relationship with General Films began long before she was officially an employee. Her mother, Polly, worked at the company from 1967 until her retirement 38 years later. “I was always impressed by the close family atmosphere and I already knew that General Films was a great place to work,” explained Linda. When she joined the company in 1985, she began on the plant floor working alongside her mother in manufacturing. This early experience helped Linda gain valuable hands-on experience making products, as well as learning about equipment and processes. ​ Other family members have also worked at General Films over the years, including Linda’s father, brother-in-law, and one of her daughters. “It really illustrates the close-knit relationship among GF employees and the long-term commitment that General Films has to the people in Covington and the surrounding communities,” said Linda. “As a retiree, my mom still attends holiday parties and special events, which is something that we enjoy doing together - it is all part of our extended General Films family!” ​ Linda moved from manufacturing to become the company’s primary receptionist and administrative assistant, where she welcomed customers and became the first face for visitors. Linda understood the importance of first impressions, and she quickly established a positive rapport in all her interactions. ​ As she further developed her skills, Linda was promoted to a customer service representative, where she has excelled for more than 20 years. Her natural enthusiasm and caring approach put the customers at the forefront. From checking on orders to updating pricing, Linda is passionate about helping customers solve problems. ​ “Our customers are always looking for new ideas to improve their packaging while cutting costs, and I’m able to help with that,” said Linda. ​ For Linda, customer service means something different every day, but it’s always about building strong relationships, which is what keeps General Films customers coming back time and time again. ​ “We are continually looking for ways to offer our customers the best possible service. Our entire team has a strong commitment to quality so it’s rewarding to be part of these efforts,” said Linda. ​ Linda enjoys spending time with her husband Tracy, her four daughters, and her seven grandchildren. She loves sewing and quality time with her loved ones. ​ BACK

  • Industrial Film Spec Sheet Downloads | United States | General Films

    LITERATURE / INDUSTRIAL SPEC SHEET DOWNLOADS Download Industrial Film Packaging product specification sheets below. Adobe Acrobat or similar software may be needed to view the PDFs. Industrial Film Packaging Specifications Sheets FC-20/67 Duratuf 75 Duratuf 100 Duratuf 120 Duratuf 130 IS-100 IS-120

  • Employee Spotlight | United States | General Films

    EMPLOYEE SPOTLIGHT EMPLOYEE SPOTLIGHT Katie Roseberry Night Shift Supervisor, Converting It’s all in the family for Katie – both her traditional family but also her work family. Her connections, like many at General Films, are generational. Family ties weave through GF and are passed down through parents or siblings. Katie’s stepmother Leann was a 19-year employee at General Films. When Leann retired for health reasons, she suggested to Katie, who was 19 at the time, that she should apply for the job. Without any hesitation, Katie jumped at the chance. In fact, Leann drove her to her interview. Katie was offered a position, and she happily accepted and has been a valued employee for GF for 14 years. “I feel like I have grown up right here at General Films. The people I work with I consider my family. I enjoy our work environment and the camaraderie. The mood is always upbeat, and the support I receive from my co-workers is something special.” Katie likes that she and all employees have direct and open access to management and departments like HR. They are always very responsive and helpful. Gus and Erin have worked hard and stayed on top of personnel issues like employee retention and training protocols, and that extra effort is noticed and appreciated. “Even the president, Tim Weikert, is accessible and in touch with the entire team. He cares about us, knows our names, and takes a genuine interest in what we are doing on the job and at home. He is always asking me how my stepmom is doing.” One of the most appealing benefits for Katie about working at GF is the 10-hour, 4-day work week that allows for a 3-day weekend. Katie says, “it provides more time for family and to just do the things that need to get done.” Katie looks forward to a long career at General Films. She appreciates the company and what they mean to her and her family. Katie is married, and they have four-legged family members. Rescue pups Storm- (husky) and Tyrion “Bubs” cockapoo (cocker spaniel poodle mix). Katie and her husband are heavily involved in the 501st Legion. She jokingly states that the 501st Legion is “bad guys doing good.” The 501st Legion is an international Disney and Lucas Film-affiliated charity group where members dress in authentic Star Wars costumes and volunteer to raise money for The Ronald McDonald House, Dayton Children’s, and the Cincinnati Center for Autism, to name a few. Katie receives great joy in seeing the smiles on the faces of the children they entertain and serve. ​ BACK

  • Flexible Film Solutions for Food Packaging | General Films

    CHEESE OUR FILMS PROVIDE EXCELLENT OTR VALUES FOR CHEESE PACKAGING ​ ​General Film’s film structures for packaging cheese provide superior oxygen transmission rates (OTR) for both long & short-hold applications. This film structure is a high barrier coextruded film available in clear & colored for detection of film in cheese. General Films is SQF Certified & our institutional cheese packaging films exceed all FDA requirements. The film’s ease of use for loading bags on 40-pound block tower systems, 640 crates, machineability & overall strength makes this film a very versatile & cost-effective packaging solution for your demands. Bulk Cheese Packaging ​General Films manufactures institutional bulk cheese packaging for 40 lb. blocks, 500 lb. barrel lines, and or 640 lb. sheets and sleeves (tubes). Our cheese packaging films provide excellent oxygen transmission (OTR) values for long- and short-term applications. In addition, this 9-layer coextruded barrier film is available in clear and or colored and exceeds all FDA requirements for institutional cheese packaging. Its ease of machinability, toughness, and low heat sealability make this a versatile and cost-effective solution for all your short and long-hold product needs. > READ MORE ​ Meat, Cheese, Nuts, Spices, and More Our Modified Atmosphere Packaging (MAP) and Barrier Films bags and films are used for diverse food and meat applications. For case-ready applications, we offer medium and high barrier options. Because we can customize the film to accommodate various gas, flavor, and aroma requirements, these products can significantly extend product life. Features and Benefits Designed to withstand harsh environments and prevent damage to your product. Increasing throughput, while reducing downtime due to the exceptional film quality, puncture resistance, and performance. Ability to gas flush or draw a controlled vacuum for extended shelf life & product protection. Differential slip levels (COF) for the inside & outside of the material. ​ ​ ​ ​ > GF High Barrier Long Hold Sleeves & Sheet Film in Application < When you ask me what I would tell others about General Films, I'd say they have good quality products, they listen to the customer, they help us solve problems, they react quickly, and their prices are fair. " " Craig Colonno, Purchasing Director & Ice Cream Mix Manager, Anderson Erickson Dairy Institutional Cheese Spec Sheets ​ BG/2M Coextruded 9-layer nylon film with a metallocene sealant layer, FDA approved two side sealing. Available in bags and or roll stock. Applications Short-hold cheeses – less than 90 days. 500 lbs. cheese barrels, gas flush, aroma, flavor barrier, printing & bag making, MAP packaging temperature. Use to180 degrees F. H2/BL Coextruded 9-layer film with EVOH barrier with VLDPE Metallocene sealant layers, FDA approved, two side sealing. Available in bags or roll stock. Applications Long hold cheese – greater than 90 days, gas flush, aroma, flavor, high barrier, baggers run on vertical form fill & sealing, bag printing & converting, MAP packaging temperature Use to 180 degrees F. DOWNLOAD SPEC SHEETS > CLICK HERE to learn more about how our packaging solutions are suited to meet your processing needs.

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